Power Transmission Components
  • Products
    • Custom Gears
    • Custom Splines
    • Timing Belt Pulleys
    • Planetary Gears
    • V-Belt Sheaves
    • Custom Shafts
  • Capabilities
    • Assembly
    • Broaching
    • Grinding
    • Hobbing
    • Gear Shaping
    • Milling
    • Turning
  • Industries
    • Medical
    • Food & Beverage
    • Aerospace
    • Automotive
    • Defense
    • Packaging Equipment
  • Catalog
    • MXL Pulley Stock
    • XL Pulley Stock
    • L Pulley Stock
    • H Pulley Stock
    • 3M HTD Pulley Stock
    • 3M POWER GRIP GT
    • 5M HTD Pulley Stock
    • 5M POWER GRIP GT
    • 8M HTD Pulley Stock
    • 8M POWER GRIP GT
    • 8M RPP Pulley Stock
    • T5 Pulley Stock
    • AT5 Pulley Stock
    • T10 Pulley Stock
    • AT10 Pulley Stock
  • News
    • Media >
      • Podcasts
      • In The News
      • Press Kit
    • Blog
    • Affiliations
  • About
    • History
    • Management Team
    • Quality
    • Certifications
  • Contact
    • RFQ

​Broaching & Gear Shaping

Picture
​Broaching is used for precision machining to produce products with unique shapes. Commonly broached surfaces include circular and non-circular holes, keyways, straight sided, involute and external splines. ​At HM Manufacturing, vertical broaching, shaper cutting and keyseating are the services used to cut straight-sided and involute internal shapes, keyways and forms.

Styles

  • Internal involute splines
  • Keyways
  • Standard square, full square
  • Rectangular
  • Hexagon
  • D, single and double 
  • Blind keyway
  • Blind splines

Sizes

  • Width- from 2MM  to 508MM (0.078”-20”)
  • Stroke- up to 12”
  • Diameter- 1/2" to 16"

Machine Capabilities

  • ​Accuracy ​​​.0001”
  • Repeatability ​​​.0001”
  • Stroke Range 50 - 1300 SPM
  • ​​Max Diameter (External) ​​508 mm
  • ​​​Max Diameter (Internal) ​​508 mm
  • ​​​​Max Helix Angle 45 Degrees
​​Keyseating is a machining process in which internal shapes and forms are cut using a single-point cutting tool. Similar to keyseating, shaper cutting also uses a single-point cutting tool. The difference between keyseating and shaper cutting would be that a keyseater enters through the bottom of the work piece and cuts by using the down stroke, pulling material away from it, only to produce a keyway. A vertical shaper cutter enters through the top of the part and cuts using the down stroke, by pushing material away from the piece to produce a desired internal or external straight sided design. ​ 
​
​
HM offers a variety of broaching services in many different sizes and styles that are sure to suit any broaching need. Our CNC shaper cutters and CNC vertical broaching machines are typically used for larger production cycles, offering versatility in size and irregular shapes, while maintaining accuracy, repetitive size control and quick production rates. For shorter runs, HM provides high quality keyseating services that are primarily used to cut internal keyways and straight edged shapes. ​
Industrial Broaching Gear Shaping Services

    Please Contact Us

    Max file size: 20MB
Submit
Contact us today for information and inquires about our shaper cutter and broaching services.
​

  Certifications

Associations


AS 9100 ISO NSF AGMA TMA

Contact Us


1200 Henri Drive
​Wauconda IL 60084  
​Phone: (847) 487-8700
Fax:  (847) 487-8707  

Connect


Copyright © 2018
​HM Manufacturing
Terms & Conditions
  • Products
    • Custom Gears
    • Custom Splines
    • Timing Belt Pulleys
    • Planetary Gears
    • V-Belt Sheaves
    • Custom Shafts
  • Capabilities
    • Assembly
    • Broaching
    • Grinding
    • Hobbing
    • Gear Shaping
    • Milling
    • Turning
  • Industries
    • Medical
    • Food & Beverage
    • Aerospace
    • Automotive
    • Defense
    • Packaging Equipment
  • Catalog
    • MXL Pulley Stock
    • XL Pulley Stock
    • L Pulley Stock
    • H Pulley Stock
    • 3M HTD Pulley Stock
    • 3M POWER GRIP GT
    • 5M HTD Pulley Stock
    • 5M POWER GRIP GT
    • 8M HTD Pulley Stock
    • 8M POWER GRIP GT
    • 8M RPP Pulley Stock
    • T5 Pulley Stock
    • AT5 Pulley Stock
    • T10 Pulley Stock
    • AT10 Pulley Stock
  • News
    • Media >
      • Podcasts
      • In The News
      • Press Kit
    • Blog
    • Affiliations
  • About
    • History
    • Management Team
    • Quality
    • Certifications
  • Contact
    • RFQ